The technology of creating a product (service)
Equipment
A complete technological line for processing fruits and vegetables into juices, smoothies and purees. A complete line of aseptic filling into bags (Tetra Pak type) with auxiliary equipment. The use of this equipment makes it possible to produce a drink with a shelf life of up to 360.
Industrial premises
The area is 720 square meters. Height 6 m. Floors -1. There are showers, a bathroom, a utility room (6x4), a room for a steam generator (6x6)
Technical Communications
Power supply from own KTP-250, central water supply available, gasified, autonomous heating (gas, solid fuel), sewerage available. Pneumatic line and steam supply in the project.
Operating mode
Three shifts of 8 hours. 7 days on Sunday for 8 months.
Production capacity
50,000 liters of juices - smoothies per day.
Critical factors
Product quality is fully controlled by the technological process.
Measures to reduce the impact of critical factors
Preventive inspections of equipment, quality control of raw materials and materials, periodic inspection of the level of qualifications of performers, ACS technological process.
Preservation
Raw materials and materials used in production do not require any increased storage requirements.
Warehouses
It is planned to complete the construction of a warehouse of 270 square meters. m. on the territory of the enterprise.
Measures for proper storage
Heating to maintain positive temperatures in winter.
Security
A fence has been installed around the entire perimeter of the enterprise's territory, and video surveillance, fire and alarm protection will also be installed.
Purchase of equipment
All equipment is selected according to the principle of "price, quality"
The main criteria for justifying the design capacity were always the following:
Taking into account the foregoing, the design capacity of the proposed plant for the production of pectin- containing beverages is determined and justified locally. In addition, the industrial production of pectin- containing beverages in small and medium amounts completely eliminates the risk of poor harvest.
Wastewater
The maximum microbiological concentrations allowed in the effluent are within the norms.
In the shop there are no substances that pollute the air atmosphere and are exposed to ionizing radiation.
The noise levels in the area of industrial activity of the shop during the day do not exceed 70-80 dB and 55 dB - at night.
Due to the lack of strong mineral acids and bases in the process, the plant does not require technological treatment facilities.